跳至主要内容

DIFFERENCE IN THE VACUUM DEFOAMING FUNCTION OF THE MIXCORE EMULSIFYING MIXER

 In the production and manufacture of food, pharmaceutical, and cosmetic industries, such as creams, ointments, emulsions, gels, sauces, and other products, during their mixing and stirring process, the air is often mixed in these products. This can result in product blistering, bacterial contamination, susceptibility to oxidation, and a matte appearance. Depending on the nature of the product, its density may drop significantly during the processing stage. In order to improve these problems and improve the quality of products, the emulsification mixer equipment on the market is generally equipped with the function of vacuum defoaming.

There are also differences in the vacuum defoaming function, which is related to the vacuum device’s technical design and the emulsifier’s structure. Let’s take a look at the difference between the vacuum defoaming of YeKeey’s Mixcore external circulation vacuum emulsifier?

Yekeey Mixcore vacuum emulsifier can make the product in the emulsification tank more thoroughly and efficiently deaerated.

A good defoaming process in a vacuum emulsifying machine can also significantly affect the accuracy and productivity of downstream filling – the type of product and container will determine the tolerance requirements for volume filling, and if proper defoaming can be performed before filling, Filling accuracy is easier to keep within tolerances. In the emulsification tank of the Mixcore external circulation emulsifier, the product can be discharged into the buffer container under the pumping action of the homogenizer after the defoaming is completed. This is where no-shear mode comes into play.

In the homogeneous model, the rotor and stator move at high speed, and the shearing effect on the product is very strong. In the no-shear mode, by adjusting the stator position, the rotor and stator can be separated, and the shearing effect will be greatly reduced. Therefore, in the pumping mode, the temperature rise after the material is discharged by the homogenizer is also very small.

For products that are very foamy, Mixcore vacuum emulsifying machines can be used with short loop cycles. A normal circulation loop will transport the product back to the top of the vessel, but after using a short loop circulation, the product is transported back to the tapered area at the bottom of the emulsification tank, avoiding contact with air. These features allow the defoaming process to be tailored to the specific product. Either a full cycle or simply agitation with an agitator under the sight glass to remove the air entrapped in the product. The unique vacuum device and structural design of the Mixcore emulsifying mixer can make the product in the emulsification tank more thoroughly and efficiently deaerated.

Contact YeKeey

Mixcore vacuum emulsifying machines can meet the processing needs of different products due to their functional integration. It is the ideal equipment for producing high-end products. If you have a need for related emulsification machines and are choosing a supplier, you can contact YeKeey and tell us your batch size, formula, ingredient type, and viscosity of the final product, and professional staff will customize professional production solutions for you. YeKeey’s multiple series and multi-specification emulsifier product lines and diversified customized technical levels can definitely meet your needs.

For more information go to https://www.yekeey.com/news/defoaming-of-mixcore-emulsifying-mixer.html


评论

发表评论

此博客中的热门博文

Brief Introduction and Advantage of Laboratory high shear homogenizer

  Brief Introduction LR-5 high shear mixer series is the most popular machine in our laboratory mixer series. It is the ideal choice for routine laboratory work, R&D, QA analysis and small-scale production in all industries. LR-5 high shear mixer series has a wide range of industrial applicability, through the replacement of stator and rotor, it can easily achieve mixing, homogenization, emulsification, dispersion, dissolution and other functions, which is incomparable with other similar equipment efficiency and flexibility. In addition, the LR-5 high shear mixer series is equipped with special on-line hybrid modifications, which can provide experimental data for large-scale continuous production. Advantage   All SUS304 food-grade stainless steel shell, corrosion-resistant, easy to clean, easy to handle. With servo motor, the speed can be adjusted arbitrarily in the range of 600-8000rpm, and with feedback device, the speed is stable and reliable, which can be used for refe...
发表评论
阅读全文

Bottom homogeneous vacuum emulsifier for laboratory dispersion and emulsification

  A customer inquired about the laboratory emulsifier   a year ago. During the consultation, the customer emphasized that it must be a bottom homogeneous vacuum emulsifier . Because scale-up production requires the use of a bottom homogeneous vacuum emulsifier, the laboratory should be consistent.   After docking their specific process requirements with the customer, we recommended the ZJR-5 laboratory   bottom homogeneous vacuum emulsifier to the customer and quoted it.   Through the quotations and communication comparisons of many emulsifier manufacturers , the customer felt that this laboratory bottom homogeneous   emulsifier from YeKeey was more cost-effective, and the communication with the sales engineer was smoother, so he chose this customized ZJR-5 laboratory bottom homogeneous emulsifier. The equipment is now completed and ready to ship!    The ZJR-5 laboratory bottom homogeneous   vacuum emulsifier   is dexterous and convenien...
发表评论
阅读全文

High-speed shear laboratory homogenizer sent to the Russian pharmaceutical laboratory

  Recently, a Russian customer consulted the laboratory homogenizer on the Yekeey’s official website. The customer asked us if Yekeey had the smallest volume/lower size 2L of homogenizer, the material requirement was SUS316L, and the button control was needed. They will apply this equipment to the pharmaceutical laboratory, R&D trials for low-dose drugs. After receiving the customer's request, the business staff responded to the customer in the first time, and confirmed the technical requirements and details of some requirements to the customer. Finally, the customer selected the high-speed shearing laboratory of the Yekeey LR series. The LR-5 small laboratory homogenizer has a maximum/small throughput of 300ml and can handle up to 5L of material. It is ideal for pharmaceutical QA analysis and small-scale production. With servo motor, the speed can be adjusted arbitrarily within the range of 600-8000 rpm, and with feedback device, the speed is stable and reliable, which can be ...
发表评论
阅读全文